Telescopic boom conveyors are essential for rapid and effective modern warehouses, depots and distribution centers jobs. Mainly used for loading and unloading of trucks with loose unpalletised packages, extend and retract, facilitating quick and efficient loading and unloading. However, if misused, misapplied or neglected, telescopic boom conveyors can be dangerous.

Telescopic boom conveyors are different from standard conveyors and additional risks. The telescopic sections create gripping points (areas of machine parts that could trap a person), which are retracted, and the chains underneath that drive them can be dangerous. Telescopic boom conveyors often extend and withdraw quickly, which may increase the likelihood of accidents (eg forklift collision) if workers are unaware. Employers should understand these differences and implement the appropriate safety procedures.

Security conveyor comprises three basic areas:

1.Equipment

2.Staff training

3.Environment

Team

In the UK, telescopic boom conveyors within the Supply and Use of Work Equipment Regulations 1998. They specify work equipment must be suitable for use, maintained in a safe condition and regularly inspected to ensure it stays that way.

All the controls of a telescopic boom conveyor must be accessible and clearly marked. This will allow workers to immediately identify and shut the tape off in an emergency. Only qualified personnel should change the controls.

Fully enclosed conveyor boom to protect operators from dangerous moving parts and clamping points. Some transport models incorporate physical security barriers known as guard plates covering hazardous areas (for example, where the retraction telescoping sections). These should be in place before anyone operates the conveyor belt.

Alarms and warning lights workers of a telescopic boom conveyor is about to become active. It’s cheap and very effective.

Regular inspections will help keep conveyors clean and in good condition. Only qualified engineers should carry out maintenance and repair. Transporters must be switched off and isolated, while this occurs.

Staff Training

The abuse and not following procedures are common causes of accidents involving the carrier, so that any person working in, near or around them must undergo rigorous training. This may include seminars, workshops and awareness sessions.

It is imperative that people do not climb, sit, stand, walk or ride a boom conveyor at any time. This is common sense, but the conduct of this nature, causes accidents every year, resulting in serious injury and equipment damage.

Long hair and loose clothing can become entangled in the transport mechanism and are extremely dangerous. Anyone entering the site must bind long hair, tuck in relationships and rolling the loose sleeves. Visitors must receive a safety briefing before they can close a conveyor boom.

Anyone working in or around a telescopic boom conveyor must be familiar with its controls. They should be encouraged to report unsafe conditions, such as guards and bystanders shaky with loose hair or clothing.

Environment

The area surrounding the boom conveyor must be free of obstructions and clean. Tools, parcels or trash out there can lead to trip hazards and fires. Well lit work areas provide good visibility and reduce the risk of accidents. Clearly marking the routes to, from and around the conveyors will help avoid confusion.

Warning signs to raise awareness and greatly improve safety. The signs must be legible and placed where people can see.

Boom conveyors improve efficiency and performance, but accidents can cause serious injuries, endangering the health of an employee. The associated costs, including lawsuits, lost productivity, rehabilitation and training of replacement staff, are high. Companies that take steps to improve security benefits of working environments safer, more productive and cost reduction.

Training employees properly, making them aware of the dangers and ensure that you follow the operating procedures goes a long way to maintain safe working areas and the protection of a business.

• 0 Comments

When it comes to preventive maintenance for your conveyor belt system, then apart from a conveyor belt lubricating system, you also need a conveyor monitoring system.

conveyor monitoring system

A conveyor monitoring system will combine predictive maintenance with preventive measures to give you maximum effectiveness and minimum downtime on your conveyor belt system.

Have you ever calculated how much even a minute of downtime can really cost you? If you haven’t then it is time you did it. It will prompt you to invest in a quality conveyor monitoring system.

Today, there are several companies that offer monitoring systems. But which one of the lot is most suited for you?

Features to look for

Most conveyor monitoring systems will provide you with real time information about chain speed, drive amps, drive hours, air take up pressure, chain wear etc.

However, it will definitely help you if the system uses a graphical interface rather than a purely technical one. For example, if you can see chain wears in a standard graphical interface of every ten foot section or even link by link, then it would be a great advantage.

Look for parameter alarm and mail notification systems which notify you before the problem occurs.

Another feature that most people want in their conveyor monitoring system is the chain wear indicator. Just as a particular section starts to get worn out, it will indicate you so that it can be replaced before it fails completely.

The price factor

While a quality conveyor monitoring system when combined with a lubrication system might cost you in the start, this cost will be totally justified in the long run.

You will save up considerably on downtime costs and even on replacing links of chains rather than huge sections of the belt.

• 0 Comments

Worn out rubber conveyor belts are a standard by product of many industries. Some of these industries include aggregation, mining, cement making manufacturing, distribution, and many more. The sheer weight and size of these rubber conveyor belts can cause them to become a large burden on facilities. Since standard tire recycling facilities cannot shred the belts due to their size and thickness, most facilities just find a place on property to throw them, or pay a service to haul them to the dump where they have to pay additional fees due to the increase cost of disposing of rubber products. There are alternatives however.

Some companies recycle these products for use in rubber mulch, rubber flooring, and conveyor refurbishment, or export to other countries. While the value of most used conveyor is not worth a substantial amount compared to the costs of moving it. You can in most cases at least get them to pick it up free of charge, if you have enough quantity to justify the trip and labor. That means you have your space back, have got rid of a liability, and you know the used belts are going to be used in an environmentally friendly way.

So how do you find a company that specializes in this niche market. It can be tough. It is normally much easier to find in areas heavy in mining and manufacturing, but if you look hard enough you may be able to find someone. One company I am aware is Overrocker/DC Global, LLC. They. They are one of the larger demographically spread companies. If they cannot help you, they should be able to find someone who can. To visit their website click below. They also deal with OTR, or Off the road rubber tires as well as mining tires.

• 0 Comments