Telescopic boom conveyors are different from standard conveyors and additional risks. The telescopic sections create gripping points (areas of machine parts that could trap a person), which are retracted, and the chains underneath that drive them can be dangerous. Telescopic boom conveyors often extend and withdraw quickly, which may increase the likelihood of accidents (eg forklift collision) if workers are unaware. Employers should understand these differences and implement the appropriate safety procedures.

Security conveyor comprises three basic areas:

1.Equipment

2.Staff training

3.Environment

Team

In the UK, telescopic boom conveyors within the Supply and Use of Work Equipment Regulations 1998. They specify work equipment must be suitable for use, maintained in a safe condition and regularly inspected to ensure it stays that way.

All the controls of a telescopic boom conveyor must be accessible and clearly marked. This will allow workers to immediately identify and shut the tape off in an emergency. Only qualified personnel should change the controls.

Fully enclosed conveyor boom to protect operators from dangerous moving parts and clamping points. Some transport models incorporate physical security barriers known as guard plates covering hazardous areas (for example, where the retraction telescoping sections). These should be in place before anyone operates the conveyor belt.

Alarms and warning lights workers of a telescopic boom conveyor is about to become active. It’s cheap and very effective.

Regular inspections will help keep conveyors clean and in good condition. Only qualified engineers should carry out maintenance and repair. Transporters must be switched off and isolated, while this occurs.

Staff Training

The abuse and not following procedures are common causes of accidents involving the carrier, so that any person working in, near or around them must undergo rigorous training. This may include seminars, workshops and awareness sessions.

It is imperative that people do not climb, sit, stand, walk or ride a boom conveyor at any time. This is common sense, but the conduct of this nature, causes accidents every year, resulting in serious injury and equipment damage.

Long hair and loose clothing can become entangled in the transport mechanism and are extremely dangerous. Anyone entering the site must bind long hair, tuck in relationships and rolling the loose sleeves. Visitors must receive a safety briefing before they can close a conveyor boom.

Anyone working in or around a telescopic boom conveyor must be familiar with its controls. They should be encouraged to report unsafe conditions, such as guards and bystanders shaky with loose hair or clothing.

Environment

The area surrounding the boom conveyor must be free of obstructions and clean. Tools, parcels or trash out there can lead to trip hazards and fires. Well lit work areas provide good visibility and reduce the risk of accidents. Clearly marking the routes to, from and around the conveyors will help avoid confusion.

Warning signs to raise awareness and greatly improve safety. The signs must be legible and placed where people can see.

Boom conveyors improve efficiency and performance, but accidents can cause serious injuries, endangering the health of an employee. The associated costs, including lawsuits, lost productivity, rehabilitation and training of replacement staff, are high. Companies that take steps to improve security benefits of working environments safer, more productive and cost reduction.

Training employees properly, making them aware of the dangers and ensure that you follow the operating procedures goes a long way to maintain safe working areas and the protection of a business.

conveyor monitoring system

A conveyor monitoring system will combine predictive maintenance with preventive measures to give you maximum effectiveness and minimum downtime on your conveyor belt system.

Have you ever calculated how much even a minute of downtime can really cost you? If you haven’t then it is time you did it. It will prompt you to invest in a quality conveyor monitoring system.

Today, there are several companies that offer monitoring systems. But which one of the lot is most suited for you?

Features to look for

Most conveyor monitoring systems will provide you with real time information about chain speed, drive amps, drive hours, air take up pressure, chain wear etc.

However, it will definitely help you if the system uses a graphical interface rather than a purely technical one. For example, if you can see chain wears in a standard graphical interface of every ten foot section or even link by link, then it would be a great advantage.

Look for parameter alarm and mail notification systems which notify you before the problem occurs.

Another feature that most people want in their conveyor monitoring system is the chain wear indicator. Just as a particular section starts to get worn out, it will indicate you so that it can be replaced before it fails completely.

The price factor

While a quality conveyor monitoring system when combined with a lubrication system might cost you in the start, this cost will be totally justified in the long run.

You will save up considerably on downtime costs and even on replacing links of chains rather than huge sections of the belt.

Some companies recycle these products for use in rubber mulch, rubber flooring, and conveyor refurbishment, or export to other countries. While the value of most used conveyor is not worth a substantial amount compared to the costs of moving it. You can in most cases at least get them to pick it up free of charge, if you have enough quantity to justify the trip and labor. That means you have your space back, have got rid of a liability, and you know the used belts are going to be used in an environmentally friendly way.

So how do you find a company that specializes in this niche market. It can be tough. It is normally much easier to find in areas heavy in mining and manufacturing, but if you look hard enough you may be able to find someone. One company I am aware is Overrocker/DC Global, LLC. They. They are one of the larger demographically spread companies. If they cannot help you, they should be able to find someone who can. To visit their website click below. They also deal with OTR, or Off the road rubber tires as well as mining tires.

Conveyor belts can easily be termed as the heart of your machinery and your assembly. Most companies that have a high end production line maintain the conveyor belts in pristine condition.

You might think that maintaining the conveyor belts and getting rid of the dirt, debris, loose material and contaminants would require more manual labor and increased costs. But this is where you are wrong.

A completely automated conveyor belt cleaning system which involves conveyor brushes is the need of the day. An oven brush or a shaft on core brush can help you to clean and maintain your conveyor belt and keep it running at all times.

This also reduces the risk of your employees sustaining injuries and burns while attempting to clean the belt.

Advantages galore

You can get custom designed brushes to coordinate with the mounting and drive mechanisms. Depending on the kind of conveyor system, you can choose from a wide variety of brushes.

From carbon steel or high temperature nylon fill brushes for oven conveyors to spiral open wound brushes for cooling conveyors.

There are several ways in which you can further save costs.

• If you buy a heavy duty core brush, then you can simply refill the brush and save costs on a new assembly.
• On the other hand, if you choose an un-mounted brush, you can save costs by in house assembly.
• You can also buy use and throw brushes which can simply be disposed and replaced for fresh use.

Spiral conveyor brushes

Spiral conveyor brushes are the latest ones to hit the circuit and are fast replacing all conventional cleaning systems.

These brushes improve quality, productivity and reduce on the conveyor system downtime. Designed by experienced engineers, these brushes can give a new lease of life to your conveyor belt system.

Basics to achieve an effective Conveyor Belt Alignment  

Let’s talk about alignment and what it takes for conveyor belts to be properly aligned. To be properly aligned, conveyor belts consistently need to have their edges within the width of the pulley face and within the confines of any other rolling elements, like the return rolls and the idlers. This should be tested while the belt is under a full load condition. To complete this task, the components need to be set at ninety degree angles to a common centerline and perfectly level across the width of the belt.

There are some things that will affect the alignment and acuity of your conveyor systems. Though this sounds like an extensive list for your conveyor systems, you’ll discover that it is fairly easy to achieve. These things include:

1. The amount of power and tension that is run through the belts by drives, rolling elements and take-up systems.

2. The centering of the load at the point of dumping the material onto the conveyor belts.

3. The accuracy of the alignment of each rolling component to the belts.

4. The construction of, deformities in the belts as well as its type and how long it is has been in operation.

5. Accumulation of dirt and water on the backside of the belt.

‘Power and Tension’ Factor  

Consider the place of power and tension and as to how they affect the efficiency of your conveyor belts. For instance, if you have a belt that is under too much tension, you’ll discover that this will put extensive unnecessary wear on your rolling elements. This can result in premature failure of splices, the belts edges curling up or cupping and in a surprisingly short amount of time, you’ll find that you need to realign your belt yet again. When you have a belt that is too loose, it will be significantly more prone to slippage and sagging between the idlers. Not only does this make for less than optimal performance, you’ll find that there are going to be some severe issues when you got to start it up and also, reduces your ability to get the most work out of the horsepower that is going in.

‘Backside of the Belt’ Factor  

When you think about your conveyor system, you might first think of the rolling elements and the top of the conveyor belt, but also be aware that the backside of the belt is important too. This part will provide the friction that transfers the drives’ torque to the belts and essentially, it is the part that creates the rolling action of the idlers and the tail pulley. The backside of the belt is hard to see, and the problem is that too many people simply think ‘out of sight, out of mind’. The truth is that unless you pay attention to the backside of the belts and the condition that it is in, you are certainly going to see the delays and disasters that come with belt slippage. Take some time and make sure that you check the backside for dirt and water by installing the requisite belt cleaning supplies. These are very straightforward and will do the job well.

‘Effective tracking of conveyor belts’ is one of the most important things to consider when you are ready to take on installing your conveyor belts, so don’t rush and take some time to ensure that everything’s done to a tee.

As one of the most demanding industries for both clean and contaminated environments, the food and beverage industry offers a unique challenge due to the need to safely lubricate bearings in a contaminated environment. From conveyor belts, to electric motors, to pumps, there are a multitude of components with the potential to interrupt uptime and reduce productivity.

Conveyors, for example, are at the heart of every facility in the food and beverage industry. Products need to be moved throughout the production process and throughout the facility itself and it is essential that conveyors run for long predictable periods of time. When a conveyor goes down for either planned or unplanned maintenance, there is no time to waste. Productivity and profits are quickly compromised when raw materials or finished goods aren’t reaching their destinations.

WHERE CONVEYORS FAIL

A belt conveyor consists of a structural framework, an endless belt which is guided on idlers, a motor and gearbox, and various pulleys. Which of these is the primary point of failure? Pulley bearings and motor and gearbox bearings are generally the areas most susceptible to contamination and lubrication issues and subsequently are the most likely to experience premature failure.

REDUCE BEARING FAILURES

1. Molded oil bearings: Even in applications without direct hygiene requirements, molded oil bearings are a superior option for conveyor applications. They eliminate the need for re-lubrication, negate leakage risks and are appropriate for contaminated environments that may also encounter frequent washdowns.

2. Bearing specifications: Bearings made with stainless steel, for example, offer the best protection from corrosion, whether from washdowns, chemical contamination or product wear and tear. Contamination can result in peeling paint or general corrosion that will compromise bearing life and possibly lead to machinery damage.

3. Conveyor design: Investigate options that locate bearings outside of frames, and keep motors and gearheads outside of the frame or under the conveyor. This type of conveyor design makes lubricant contamination virtually impossible, and is a popular choice in food manufacturing applications.

4. Preventative maintenance: Ensure that staff are well versed in maintenance procedures and schedules for the bearings currently in use. Additionally, the proactive assessment of failed bearings upon replacement aids in the identification of potential problems before they result in machinery failure. Cracks, wear, fretting and flaking are all symptoms that can be identified on failed bearings and point to specific machinery defects or improper bearing selection or installation.

Getting the most out of your equipment ensures that your business runs smoothly and efficiently. When you think about keeping your equipment in the best possible condition with quality components and industry-specific solutions, Think NSK.

Assume you are buying a new conveyor, or you are replacing a worn or broken belt. How do you choose the right conveyor belt for your product? How do you get that product to do what you want, when you want, without damage to the belt or the product? It’s not as straightforward as you might think. Here are some basic points to consider, we will look at others in later articles.

You love your product and you want to get it to where you want it, normally as fast as possible, without damage and without losing it! Therefore the product itself has a huge impact on your conveyor belt choice.

Has the product got sharp edges? How heavy is it? How light is it even? Do you want the product to grip to the belt? Do you want the product to slide on the belt, or to put it another way the belt keeps going but the product stands still at a stop perhaps (this is called accumulation). How hot is the product? How cold is the product?

Belt materials will have minimum and maximum temperatures within which they will work, but outside of which they will perish in one form or another. Some belts are designed to grip the product, which is fine if you are going uphill or downhill, but what if you want to queue the products, or swipe them across the belt? A high grip belt will give you headaches if you want to slide the product as it’s amazing sometimes how much grip they have. Conversely, if you are conveying uphill, a slippy belt surface will result in the products perhaps sliding back down. Because of the multitude of uses, belts with many different surface characteristics are available and may be used for many different product characteristics.

Fortunately, most belt manufacturers issue very detailed data about conveyor belt materials. They want you to be happy but they also want to cover themselves and make it clear what their product will and won’t do. Make sure you use the manufacturers’ instructions when choosing your belt. If it’s a big expensive belt, get a salesman in. Belt prices can vary greatly so always get a second price. The right choice will mean you get many years of good service from your new belt. Make the wrong choice and you could be shelling out for a new one very soon.

In part 2 we can look at the characteristics of the conveyor machine itself and how that can affect your belt choice.

Some companies recycle these products for use in rubber mulch, rubber flooring, and conveyor refurbishment, or export to other countries. While the value of most used conveyor is not worth a substantial amount compared to the costs of moving it. You can in most cases at least get them to pick it up free of charge, if you have enough quantity to justify the trip and labor. That means you have your space back, have got rid of a liability, and you know the used belts are going to be used in an environmentally friendly way.

So how do you find a company that specializes in this niche market. It can be tough. It is normally much easier to find in areas heavy in mining and manufacturing, but if you look hard enough you may be able to find someone. One company I am aware is Overrocker/DC Global, LLC. They. They are one of the larger demographically spread companies. If they cannot help you, they should be able to find someone who can. To visit their website click below. They also deal with OTR, or Off the road rubber tires as well as mining tires.

Some of the most specific types of pneumatic conveyors are named according to the function it serves. For instance, an accumulating conveyor is used in order to accumulate products and transport them to the end point of the system.

Can conveyors on the other hand are especially helpful in industries where cans are essential parts of the business. There are yet other specific types of a pneumatic conveyors like bulk handling conveyors, continuous conveyors, automatic conveyors, flight conveyors and inclined conveyors. Here are other types under this industrial product.

Magnetic chip conveyors

A magnetic chip conveyor is one that is often utilized in iron chip manufacture. It operates by collecting the iron chips that passes through a coolant. Usually the collection is made through the use of a trolley or a drum. Most magnetic chip conveyors contain top surfaces that are made out of stainless steel. This is important in order for the system to withstand wear and tear.

It is called as a magnetic chip conveyor because it has magnets inside it. The magnets are helpful in bringing out the impurities from ferrous in the system. It is often a small component of broaching and bobbing machines and other machines for special purposes.

Roller conveyor

This is another pneumatic conveyors that is useful in several industries. Roller conveyors are utilized in conveying goods as it moves upwards and downwards on a horizontal inclination. This conveyor system is important in heavy-duty applications as well as in material handling systems. Roller conveyors are durable, functional and guarantees low operational cost. They may also be customized according to width, height and length.

Submerged conveyor

One more type of pneumatic conveyor that is popular in the market today is called the submerged conveyor. This type of system is highly commendable in handling ash and coal combustions. It consists of a scraper and a water seal. A trough is situated between this two. This part of a submerged conveyor is essential in order to prevent exposure of the atmosphere to the furnace’s interior. One more key part is the hydraulic actuator that allows easy removal of the submerged conveyor in cases when maintenance of the product is needed.

• Is your desk maybe a toxic dump?
• Is your desk possibly a clogged up drain?
• Is your desk a place for incoming, but not much outgoing?  Sort of an inbound terminal?

So let’s go back to the idea of ‘desk as conveyor belt.’  You have to deliberately design your desk to function smoothly or it certainly won’t happen.  I know that from experience!  If we use the word PREPARE as our acronym, here are some tips to get you going:

P – Partition your desk/workspace into its various functions.  Think about the top of your desk as VERY pricey land (real estate).  Do you have it apportioned appropriately? 

R – Reduce the options of where incoming work (mail, folders, forms, etc.) can go.  If your desk and office are not functioning like a smooth-running conveyor belt, part of the problem may be that you (and others) put things all over the place.  This gives you the sense that you have incoming EVERYWHERE.  And for many, that’s true.  It’s an overwhelming feeling and leads to frustration rather than productivity.  Figure out a place where all of your ‘incoming’ will go (Hello?!  How about an inbox?)

E – Eliminate as many knick-knacks, pictures, plants, and other paraphernalia from your desk as possible.  Your desk is a place where you work.  Put the photo-gallery/memory-lane display somewhere else. 

P – Place what you is functional FOR YOU in easy-to-reach locations on your desk.  You want what you use often to be within easy reach and the items you don’t need as often further away. 

A – Allocate the appropriate amount of space for the kind of work you do – at any particular time. There is not a specified amount of space that is ‘right’ for every faculty member.  If it’s finals week and you are in the midst of grading projects, papers, and exams, then allocate your working space for that task.  At other times, if you are in the midst of writing a grant, then allocate (and re-allocate) your space so that it’s serving you for the current work you’re doing.  Visualize your work space as fluid. 

R – Route work back OUT of your office.  A conveyor belt keeps moving.  Sometimes, faculty members have offices where a great deal comes in but very little goes back out.  Set up systems that route out-going…OUT.  When mail is ready to be mailed, have a place for that.  If you have work that needs to go home with you, have a place for that.  If you have materials that need to go with you to class, have a place for that. 

E – Educate others about your new system.  If you have been a professor for any length of time, you – and those around you – have gotten used to the way that you do things.  As you begin to set up your desk (and office) as a conveyor belt, you’ll need to educate others about how your system works.  And they may need reminding. 

Keep the visual image of a desk as a conveyor belt.  Imagine paperwork, projects, requests, and so forth that come into your work space, are then dealt with, and then go right back out….everything is smoothly running because you have systems for “input,” systems for “throughput”, and then systems for “output.”