When it comes to preventive maintenance for your conveyor belt system, then apart from a conveyor belt lubricating system, you also need a conveyor monitoring system.

conveyor monitoring system

A conveyor monitoring system will combine predictive maintenance with preventive measures to give you maximum effectiveness and minimum downtime on your conveyor belt system.

Have you ever calculated how much even a minute of downtime can really cost you? If you haven’t then it is time you did it. It will prompt you to invest in a quality conveyor monitoring system.

Today, there are several companies that offer monitoring systems. But which one of the lot is most suited for you?

Features to look for

Most conveyor monitoring systems will provide you with real time information about chain speed, drive amps, drive hours, air take up pressure, chain wear etc.

However, it will definitely help you if the system uses a graphical interface rather than a purely technical one. For example, if you can see chain wears in a standard graphical interface of every ten foot section or even link by link, then it would be a great advantage.

Look for parameter alarm and mail notification systems which notify you before the problem occurs.

Another feature that most people want in their conveyor monitoring system is the chain wear indicator. Just as a particular section starts to get worn out, it will indicate you so that it can be replaced before it fails completely.

The price factor

While a quality conveyor monitoring system when combined with a lubrication system might cost you in the start, this cost will be totally justified in the long run.

You will save up considerably on downtime costs and even on replacing links of chains rather than huge sections of the belt.

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Worn out rubber conveyor belts are a standard by product of many industries. Some of these industries include aggregation, mining, cement making manufacturing, distribution, and many more. The sheer weight and size of these rubber conveyor belts can cause them to become a large burden on facilities. Since standard tire recycling facilities cannot shred the belts due to their size and thickness, most facilities just find a place on property to throw them, or pay a service to haul them to the dump where they have to pay additional fees due to the increase cost of disposing of rubber products. There are alternatives however.

Some companies recycle these products for use in rubber mulch, rubber flooring, and conveyor refurbishment, or export to other countries. While the value of most used conveyor is not worth a substantial amount compared to the costs of moving it. You can in most cases at least get them to pick it up free of charge, if you have enough quantity to justify the trip and labor. That means you have your space back, have got rid of a liability, and you know the used belts are going to be used in an environmentally friendly way.

So how do you find a company that specializes in this niche market. It can be tough. It is normally much easier to find in areas heavy in mining and manufacturing, but if you look hard enough you may be able to find someone. One company I am aware is Overrocker/DC Global, LLC. They. They are one of the larger demographically spread companies. If they cannot help you, they should be able to find someone who can. To visit their website click below. They also deal with OTR, or Off the road rubber tires as well as mining tires.

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Maintain conveyor belts with conveyor brushes

Conveyor belts can easily be termed as the heart of your machinery and your assembly. Most companies that have a high end production line maintain the conveyor belts in pristine condition.

You might think that maintaining the conveyor belts and getting rid of the dirt, debris, loose material and contaminants would require more manual labor and increased costs. But this is where you are wrong.

A completely automated conveyor belt cleaning system which involves conveyor brushes is the need of the day. An oven brush or a shaft on core brush can help you to clean and maintain your conveyor belt and keep it running at all times.

This also reduces the risk of your employees sustaining injuries and burns while attempting to clean the belt.

Advantages galore

You can get custom designed brushes to coordinate with the mounting and drive mechanisms. Depending on the kind of conveyor system, you can choose from a wide variety of brushes.

From carbon steel or high temperature nylon fill brushes for oven conveyors to spiral open wound brushes for cooling conveyors.

There are several ways in which you can further save costs.

• If you buy a heavy duty core brush, then you can simply refill the brush and save costs on a new assembly.
• On the other hand, if you choose an un-mounted brush, you can save costs by in house assembly.
• You can also buy use and throw brushes which can simply be disposed and replaced for fresh use.

Spiral conveyor brushes

Spiral conveyor brushes are the latest ones to hit the circuit and are fast replacing all conventional cleaning systems.

These brushes improve quality, productivity and reduce on the conveyor system downtime. Designed by experienced engineers, these brushes can give a new lease of life to your conveyor belt system.

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